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Are You Replacing DPF's?

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Since earlier this year I have replaced seven DPF's including one this morning. One was replaced because of raw fuel contamination but the others were for sooty tailpipes. Only one of those had a driveability concern and needed additional repairs. Are you guys seeing DPF's failing for no apparent reason? What are else you finding wrong with the trucks?

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We have seen several for sooty tailpipes, but do not sell it because we are way up on our 126 because of bedplate and headgasket repairs. Customers don't seem to notice the black pipes. we have replaced 2 or 3. One of them due to oil contamination due to engine failure, one for black pipes and one for mil on and high backpressure.

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I feel the substrate material the DPF is made of may not be up to the rigors of typical truck use. The cutaway DPF I made has a custom foam-lined case and has foam between the two halves of the cutaway as well. It has traveled back and forth across the country several times for classes and the DPF material has broken apart into several pieces already from the typical bumps of shipping. /forums/images/%%GRAEMLIN_URL%%/frown.gif It's a learning curve the mfr's will need to adapt to.

 

 

 

/forums/images/%%GRAEMLIN_URL%%/coffee.gif

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  • 4 weeks later...

I've replaced 2 due to severe coolant contamination from wiped out Horizontal EGR coolers. I just separate the exhaust and peek in there with a light - it usually stains the whole lowermost inch or so (sometimes even deeper) of the entire substrate block in there. Both times, hotline insisted that ANY visual contamination or damage to the DPF *WILL* result in premature failure and won't comply to emissions standards, and therefore replacement is required.

 

Cha-Ching.

 

On another note, both of then that I replaced, the nipple for the DPFP sensor broke off in the bung even with a ton of heat. However, I found that a simple 1/4" male (with male threads) air-line coupler fitting screws in and seals perfectly, and the DPFP hose slides good 'n tight over the fitting.

 

Cost of the air fitting - .72cents

Cost of the DPFP nipple - $70-something dollars COST.

 

Dave

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