zx5chris Posted November 22, 2008 Share Posted November 22, 2008 having a (blank) of a time trying to figure out a 'no start'. have sync and ficmsync, icp good, relative compression even and rpm at 176, fuel pressure at 55 psi., compression test 270 - 325 fuel is able to ignite (in a spray bottle and add flame /forums/images/%%GRAEMLIN_URL%%/flamethrower.gif ) talked to the engineers without any help, anyone have this situtation. all tests pass and still no start argh! any help/comments would be appreciated Quote Link to comment Share on other sites More sharing options...
Bruce Amacker Posted November 22, 2008 Share Posted November 22, 2008 having a (blank) of a time trying to figure out a 'no start'. have sync and ficmsync, icp good, relative compression even and rpm at 176, fuel pressure at 55 psi., compression test 270 - 325 This is in PSI, right? It's too low across all 8. What's your altitude? A good motor is 400+, a weak cyl is 350, anything below 300 won't run. (sea level) What's your turbo inlet look like? Evidence of dirt or erosion? How many miles/KM's? Factory air filter with a clean inlet duct? The compression numbers make me think the engine's dusted. fuel is able to ignite (in a spray bottle and add flame /forums/images/%%GRAEMLIN_URL%%/flamethrower.gif ) talked to the engineers without any help, anyone have this situation. all tests pass and still no start argh! any help/comments would be appreciated No codes? You ran the KOEO and Buzz Test, right? Smoke from the tailpipe when cranking? ICPV about 1.5V cranking? (don't rely on ICP, as it is an inferred PID) I'd double check glow plug amperage just to be sure (roughly 180 KOEO, tapering to 120 after 15 seconds) If it's above 125 it's probably not your problem, and 99% of the time a 6.0 will set GP codes anyway if there's a failure. If all else pans out, fill the secondary FF with Stanadyne or PM17A fuel additive and see if it runs. Trucks like this commonly end up being bad injectors that won't atomize fuel properly, hence no combustion. (if it's not dusted /forums/images/%%GRAEMLIN_URL%%/eek.gif ) Let us know what you find. Good Luck! /forums/images/%%GRAEMLIN_URL%%/grin.gif Quote Link to comment Share on other sites More sharing options...
DamageINC Posted November 22, 2008 Share Posted November 22, 2008 Yeah those compression numbers are waaay low for us, we usually see 400psi dead-nuts for every cylinder. And obviously if they're all equally messed up, then the relative compression test will show up fine. (Keep in mind that anything at or over 2% loss on a relative compression test with these diesels is a big red-flag.) Dave Quote Link to comment Share on other sites More sharing options...
Alex Bruene Posted November 22, 2008 Share Posted November 22, 2008 Yeah those compression numbers are waaay low for us, we usually see 400psi dead-nuts for every cylinder. And obviously if they're all equally messed up, then the relative compression test will show up fine. (Keep in mind that anything at or over 2% loss on a relative compression test with these diesels is a big red-flag.) Dave The compression looks low to me too. And, speaking of relative compression... performing a relative compression test with a glow-plug removed only shows a 15% difference... Quote Link to comment Share on other sites More sharing options...
Keith Browning Posted November 22, 2008 Share Posted November 22, 2008 performing a relative compression test with a glow-plug removed only shows a 15% difference... You have done this? /forums/images/%%GRAEMLIN_URL%%/scratchhead.gif Quote Link to comment Share on other sites More sharing options...
Aaron Posted November 22, 2008 Share Posted November 22, 2008 We had a 6.4 at the last shop I was at, showed 10-12 percent loss on #2 cylinder. Mechanical compression test didn't even flick the gauge. Quote Link to comment Share on other sites More sharing options...
zx5chris Posted November 22, 2008 Author Share Posted November 22, 2008 similar altitude to denver, little white smoke when injector cackle, injector self test passes (little buzz on each one). think the injector inspection might be in order. it has almost double the hours incomparison to the odometer. cetane boost trick might be in the near future. lets hope it's dusty and we will need the service records to clean it up /forums/images/%%GRAEMLIN_URL%%/wink.gif thanks for the input Quote Link to comment Share on other sites More sharing options...
Bruce Amacker Posted November 22, 2008 Share Posted November 22, 2008 Originally Posted By: AlexBruene performing a relative compression test with a glow-plug removed only shows a 15% difference... You have done this? /forums/images/%%GRAEMLIN_URL%%/scratchhead.gif Some people have waaaay too much free time on their hands...... /forums/images/%%GRAEMLIN_URL%%/laugh.gif Quote Link to comment Share on other sites More sharing options...
Jim Warman Posted November 22, 2008 Share Posted November 22, 2008 The year would be 1974.... The car would be a near new Cougar... The motor was a very warm 351M/400... I know this because I took out all 8 spark plugs - this was long before anyone thought of "pit gloves"... hell, it was before teflon and kevlar... and it hurt - flat rate hasn't changed... I aimed for 5 "woofs" on my compression test... and got over a dozen... this motor was "trying" to run. If you don't understand Bernoullis principal and the venturi effect - stop here... I'm, not sure how many of you know what a carburettor is - let alone know that I prefer the British spelling and only the Japs ever used an idle fuel shut off.... I have never had the opportunity to test Alex's suggestion... but I can certainly see it's validity.... Be very careful using the word "never". Ever done a running compression test? Let us remember that a relative compression test is a relative compression test.... If all of the cylinders are in the toilet - they will all look good... Chris's 176 rpm cranking is getting towards "fast"... Fast cranking speed and a no start with everything else good????? This IS a compression ignition motor.... Where I live, we are getting P40 diesel as we speak. Chris... it would have been a bit nice if you could have just told us where you are... Having just your P&A code could mean a lot of things.... none of them are convenient and it can just make life more difficult... DTS has a few mambers that need anonymity... a very few members. (This is what I was thinking, Keith). These guys contribute when they can and, occasionally, offer us an "inside scoop". These guys are assets we need to protect. For the rest of us.... knowing where you live... knowing your climate.... knowing your demographic... knowing all manner of little subtleties can help us help each other better... There is no need to make that part difficult.... After all, this isn't the "monkeyhouse"... is it? If I felt the need to remain anonymous, it could mean that I didn't have any conviction to my statements... it could mean I have false bravado and would never say what I said if you were directly in front of me.... I could go on and on about "anonymity" and how I feel about it... Sorry, Keith... Quote Link to comment Share on other sites More sharing options...
Bruce Amacker Posted November 22, 2008 Share Posted November 22, 2008 Chris's 176 rpm cranking is getting towards "fast"... 176 is fast? 6.0's crank at 215 warm and 175 cool/cold. Look at the average RPM on the bottom of the compression graph. /forums/images/%%GRAEMLIN_URL%%/shrug.gif Quote Link to comment Share on other sites More sharing options...
G. Bedford Posted November 22, 2008 Share Posted November 22, 2008 Hiya Chris, what year and model are you working on exactly? The hour meter is a little clue, but since things have changed year to year it is best to know. Thanks! Quote Link to comment Share on other sites More sharing options...
zx5chris Posted November 23, 2008 Author Share Posted November 23, 2008 the beast in question is a 06 f-450 with 70,500 km showing, 2700 hours (just a bit of idle time). the vehicle is registered to Strathmore Alberta company, owned out of BC, and works out of Fort McMurray. i have dusted engine turning over +200 rpm. so relative compression is just one of the variables that we look at (could have a weak starter) thanks for all the extra brain power to help me think of other ideas/avenues that i should be investigating Quote Link to comment Share on other sites More sharing options...
zx5chris Posted January 2, 2009 Author Share Posted January 2, 2009 After all the fighting and mental fatigue, and replacing all 8 injectors we have a running 'sick' litre. Thanks for the metal support Quote Link to comment Share on other sites More sharing options...
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