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Valve Bridge Fiasco

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How the hell does this happen? This is about my 50th head gasket job on a 6.0L and I’ve NEVER had any problems like this before. I always double check the placement of the push reds, rockers and valve bridges, even on this one but obviously not good enough. Has anyone else here done this? I wonder if I were to crank the engine over before I put the oil rails on if I would have caught it, because the compression didn’t sound right when I went to start this truck after I got it together.

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did it once on a head gasket job, done tons previously without a problem, but once did basically the same thing on cylinder 8 exhaust rocker, had to put a new rocker on it!

 

OOPS!!

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Me too; the tip came apart and luckily I was able to find the little ball on the end and the retainer. What did you do differently to prevent it from happening again?

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I totally get it. You spinded it so much so you could tell if it was fixin' to break anything.

If you don't do this you could be taking it back apart d'rectly.

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The only spinding I do is to access the torque converter studs. Never had a problem. Of course that does not apply when doing head gaskets. Posted Image

 

The only problem like this we have ever encountered in our shop was then the clown we used to work with pulled heads off with the injectors and rockers still in the heads and re-installed them that way.

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We had one tech that, without fail, would bend a pushtube every time... The lastfew years he was with us he would call me to install his pushtubes for him... Posted Image

I bent 2 pushrods 1 time - can't even count how many head gaskets I had done prior to this without issue, and without clocking the motor to the 6 o'clock position, since then, every motor gets clocked to the 6 o'clock position, and I haven't had a problem since!! Posted Image
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We had one tech that, without fail, would bend a pushtube every time... The lastfew years he was with us he would call me to install his pushtubes for him... Posted Image

Awwwww how cute Jim. Do you have to hold his hand and change his diapers too? Posted Image
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I always spin the engine over several times by hand after the first stage of torquing the head gaskets. I make sure all the valves open and make sure theres a little slack in the rocker when the valve is closed. Never had a problem since. Don't want to install a e-series engine and find out later you missed positioning a bridge or pushrod.

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The only problem like this we have ever encountered in our shop was then the clown we used to work with pulled heads off with the injectors and rockers still in the heads and re-installed them that way.

I've seen that move. The guy saved a ton of time by not removing the rockers from the heads. The truck ran terrible and three new injectors didn't even make a difference. About a week later the truck was fixed when he replaced three pushrods that were bent like crazy. Posted Image

 

for the record I ALWAYS turn the crank to the propper position before re-installing the heads.

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I had a bridge not sit onto one of the valves recently. The top valve stem was in the pocket, but the bottom valve stem was on the edge of the bridge. Same deal, I heard it when I was cranking so I ran relative compression and found it. No other damage caused.

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