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2006 F250 gas charging issue

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Ficm

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Got a weird one here. Operator complained about I/C and radio shutting off momentarily whilst driving. I drove the truck into my bay and it happened shortly after start up, engine kept running and I could rev it. I scanned for codes and got B1317 Battery voltage high. Perform two pinpoint test which included checking ground connections and voltage drop in A-circuit OG/LB wire. I proceeded to replace alternator. Monitored VBatt pid on start up and noticed charging system momentarily going 15.5V - 18V, when this happened I/C and radio went off. Charging system also hangs out 14.4V seems on little high side. I have also replaced the battery. It seems to happen when engine cold on start up, I could not verify whilst driving. 

 

Any ideas on what I am possibly missing?

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Maybe PCM is seeing low output, or the voltage isn't getting to the battery and therefore not getting back to the sense wire. What's your b+Pid?

Not pcm controlled.

 

Take and back probe into the a akt at the alternator plug and install a jumper wire to the positive terminal of the battery, start it up and see what happens. Did you monitor your voltage drops with it running or just key off?

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Thank you for your inputs. I performed VD on A-circuit KOEO between unplugged connector at alternator and battery positive as per PPT.

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Thank you for your inputs. I performed VD on A-circuit KOEO between unplugged connector at alternator and battery positive as per PPT.

 

Voltage drop NEEDS to be done on a loaded circuit. Otherwise you aren't really measuring anything. I'll have to look at the pinpoint test later. You can load test with a fog lamp bulb on heavier circuits or a 194 bulb on lighter circuits and measure voltage drop on the circuit under load that way.

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14 to 20 ga is gas starter motor, 12 gauge and bigger is diesel starter motor. V drop tests are best when the wire insulation is molten. If the insulation bubbles and smokes go down one stater motor class.

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