DPF Replacement Parts List

[mchan68]

I just replaced my first DPF on one of these. For those of you interested, I have compiled a parts list to save you guys the headache of having to look up these parts yourself, should you ever have the pleasure of having to replace one. By the way, the subframe doesn't need to be removed as the workshop manual directs you to. Only the front engine support brace and right side engine mount needs to be removed, to give you the clearance needed to finesse the whole assembly out. Here's the list:

 

CK4Z-5H270-A           DPF/Oxidation Catalyst Assembly (SBS)

 

CK4Z-9450-A             Gasket (DPF to SCR Catalyst)

 

CK4Z-9450-B             Gasket (Turbo to DPF)

 

CK4Z-9P761-A           DPFP 1_2 Nipple

 

CK4Z-9P761-B           DPFP 1_1 Nipple

 

AC3Z-5J213-C           EGT 1_1

 

CK4Z-12B591-B        EGT 1_2

 

CK4Z-9B593-B          Fuel Vaporizer Glow Plug

 

CK4Z-9D378-C         NOx Sensor

 

-W520514-S440        Turbo to DPF Nuts (3 required)

 

-W710382-S900        DPF to SCR Catalyst Bolts (2 required)

 

Those interested, feel free to make this post a sticky.

[mchan68]

Okay after my third one done today. I just discovered yet another easier method I thought I'd share with you. DON'T remove the subframe nor the engine support bracket. Remove the wiper cowl, fresh air inlet duct, air cleaner upper and lower housing assemblies and it'll come out the top!!! Some cautions for those of you who choose to try this method. Be careful not to damage the reductant line and injector as you finesse the assembly out and in. Remove the lower bracket that connects the assembly to the lower right of the engine block before going out/in and it'll go.

[forddieseldoctor]

Oh yeah I forgot to post that. I had to do one the other day that we couldn’t lift. And there was no way in hell I was gonna pull a subframe on my back.